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SKYi design and manufacture raw materials for sustainable future.

We are the only manufacturer of Long Fibre reinforced Engineering Thermoplastics in India with a proprietary technology. Our expertise in Long Fibre Reinforced Thermoplastics along with manufacturing in India enables us to provide customized, high quality and cost effective materials quickly.

We are also the only India company which is a part of the Aachen Zentrum for Integrated Light Weighting Manufacturing Technologies [AZL], Germany. AZL is the most prestigious European consortium on Integrated Light Weighting Manufacturing Technologies for the automobile and aerospace industries.

MADE IN INDIA
MADE IN INDIA
MADE IN INDIA
QUALITY BENCHMARK
MADE IN INDIA
RECYCLABLE PLASTIC
MADE IN INDIA
MADE IN INDIA
MADE IN INDIA
QUALITY BENCHMARK
MADE IN INDIA
RECYCLABLE PLASTIC
MADE IN INDIA
MADE IN INDIA
MADE IN INDIA
QUALITY BENCHMARK
MADE IN INDIA
RECYCLABLE PLASTIC

LONG FIBRE THERMOPLASTICS (LFT) ARE AT THE CUTTING EDGE OF MATERIAL TECHNOLOGY GLOBALLY.

This new way of looking at thermoplastics is resulting in materials which are stronger, safer and more durable than their current counterparts.The proprietary technology developed by SKYi creates long glass fibres embedded within polymer pellets to form a material that is ready for injection moulding, sheet compression moulding and extrusion compression moulding.

These materials are stronger, safer and more durable than their current counterparts.The proprietary technology developed by SKYi creates long glass fibres embedded within polymer pellets to form a material that is ready for injection moulding, sheet compression moulding and extrusion compression moulding.

GREEN POLYMERS

BIO BASED AND BIO DEGRADABLE POLYMERS IN COLLABORATION WITH FKuR-GERMANY.
As the exclusive representatives of German bio-polymer specialists FKuR, we offer a broad range of bio-based and compostable resins. These materials are made with a high content of natural resource material, and have been certified as biodegradable by credible independent organisations around the world.

Products and Solutions

Stärk®

High-value LFTs for wide-based, high-tech use
Standard product line offering products which are perfect alternative to conventional plastics, and even metal, in wide-ranging applications across different industries.
  • Impregnation of individual fibre
  • Long-fibre thermoplastic with bases including polyamide, polypropylene, polyethylene terepthalate and polybutylene terepthalate
  • High impact and energy absorption
  • High durability and creep resistance
  • Low warpage and high dimensional stability

Stabil®

Special-purpose LFTs with enhanced capabilities
Special-purpose LFTs with enhanced capabilities LFTs available under our premium Stabil range have been specially treated for advanced properties that add to the raw material’s stability under high pressure, temperature and light in specialised purposes.
  • Patented process
  • Customisable solutions to suit specific conditions of operation
  • Stabilised for Ultra-Violet light
  • High stability under extreme temperatures
  • Superior surface finish

Treei®

Range of eco-friendly and green LFTs
With the Treei range, we have maximised the inherently eco-friendly properties of LFTs. Reusable and recyclable to a high degree, our Treei range offers smart solutions for a greener future.
  • Environmentally friendly
  • Low carbon footprint
  • High reusability
  • Unique way to reduce e-waste in consumer appliances
  • Made from biobase or recycled polymers

TOTAL SOLUTIONS

Not just products, but design and prototyping based on our deep knowledge of LFTs
Along with a new material come new challenges in design and manufacturing. We offer completely customised solutions based on your unique needs, from analysis to prototyping, testing and production to ensure that your transition from conventional materials to SKYi LFTs is faultless.


THE MIGRATION FROM YOUR CURRENT MATERIAL TO SKYi LFTs Made smooth and flawless through our five-step process

1 NEED ANALYSIS  Understanding your needs and situation with utmost clarity is the beginning of our solution process

Need analysis involves processing current situations such as service conditions based on the desired thermal, mechanical and chemical properties. We also analyse the design of your part, and factor in mould, assembly, manufacturing, and quality considerations.
  • Overview of existing materials and manufacturing setup
  • Study of desired performance parameters
  • Analysis of design with manufacturing considerations

2 CONCEPT GENERATION Basic 3D visualisation of part to be manufactured using our long-fibre thermoplastics

Based on existing 2D drawings of existing components and the material selected after need analysis, we prepare basic visualisations of 3D models considering the boundary conditions, material properties and manufacturability.
  • Based on existing 2D designs of parts
  • Creation of 3D models considering part in SKYi LFT
  • Focus on ease of manufacturing

3 BASIC ENGINEERING Flow and structural simulations to understand the product feasibility if made with LFTs

From our 3D concept of the part, we conduct Flow CAE to determine weld lines, air traps and vent locations, hot spots and optimum processing conditions. Mechanical CAE is also conducted for strength and failure analysis, as well as the vibro-acoustic modelling of the part.
  • Flow CAE for part analysis
  • Mechanical CAE for strength and failure analysis
  • Vibro-acoustic modelling

4 PROTOTYPING AND TESTING Final stage real-world prototyping of part in LFT with extensive testing for quality

The analysed and engineered part is finally produced as a prototype for the complete testing of mechanical, chemical and fatigue properties of the part. This the last stage before the part goes into production, its previous raw material replaced with new-age LFTs.
  • Prototyping and testing of part made from SKYi LFT
  • Complete testing of mechanical and chemical properties
  • Part verified and signed off for large-scale production

5 PRODUCTION Support on tooling, mould design, and technical support through the initial phases of production

Our job is not done until our customers gain complete confidence in their newly developed LFT parts. For this, we provide suggestions and support with their tooling and mould design. Once the moulds go into production, our team of technical experts provide support through the initial stages of production.
  • Support to create technically sound tooling for new LFT part
  • Constant interaction until the production mould design is finalised
  • Technical support throughout the initial stages of production

WE ARE MAKING MATERIALS FOR THE FUTURE

“We have borrowed Planet Earth from our children, and it is our duty to give them a better place to live in. This is possible through knowledge and technology, those are our hopes for a sustainable future.”

“We have borrowed Planet Earth from our children, and it is our duty to give them a better place to live in. This is possible through knowledge and technology, those are our hopes for a sustainable future.”

--

Dr. Sachin Jain, PhD

Associations

CLIENTS

TATA MOTORS
MAHINDRA
WHIRLPOOL
SUPREME
TATA FICOSA

ACADEMICS

RWTH aachen university
TU/E EINDHOVEN
THE UNIVERSITY OF AKRON
NATIONAL CHEMICAL LABORATORY

PARTNERS

OWENS CORNING
FKuR
DUTCH POLYMER INSTITUTE
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